Welding produces highly toxic vapours containing gases and particulate matter. These are severely hazardous substances that cause short and long-term health problems in welders. The health concerns welding fumes cause include asthma, Chronic Obstructive Pulmonary Disease (COPD), flu-like illnesses from zinc and magnesium exposure, headaches, and even cancer. Welding fume extraction captures hazardous substances at the source, preventing their dispersion and inhalation.

Implementing adequate extraction measures is also a legal requirement to comply with stringent health and safety regulations, includingControl of Substances Hazardous to Health(COSHH).

When selecting a welding fume extraction system, consider your processes, the materials you are working with, and the size of your workshop. Centralised systems with ducting arms are best for multi-station facilities, where the location of the work is consistent and not mobile. However, if you have no fixed workstations, it is best to have a bespoke welding fume extraction system designed.

Fortunately,Extractlyoffers this service to customers across the UK, starting with a site survey, a tailored design, and completeinstallationand follow-up maintenance, in-house.

Every type of welding extraction system that Extractly installs is compliant withHSE regulationsto ensure optimal safety in your facility. Our experts are trained in all facets of extraction system design, installation and testing, to leave no stone unturned and ensure your system is fully compliant.

Whether you have a standard or bespoke system installed, we instil the same care and attention to detail to guarantee your system is fit for purpose. We also offerannual maintenanceappointments, where we will assess the condition of your system, make suggestions where necessary, and complete all corrective action ourselves.

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A typical welding fume extraction system consists of:

-Hood or capture device: This part of the system captures the welding fumes as they are generated.
-Ducting: Ducts are used to transport the fumes from the hood to the filters.
-Filters: The filters remove any harmful particles and gases before releasing the clean air back into your workspace.
-Controls: These include switches and sensors that are used to operate and monitor your welding fume extraction system.

Additional non-standard components include dust collectors, a control system, and air-fed welding masks. The core components of a welding fume extraction system collaborate to draw,filterand exhaust the fumes to improve the air quality of a workspace, prevent inhalation, and stay regulation-compliant.